Predictika · Machine configuration checks

An AI sales agent's injection moulding machine configuration, checked before it goes out

An AI sales agent prepares a configuration of an ALLROUNDER 470 A electric injection moulding machine for a plastics processor: the drive, the injection unit and screw, the material and shot weight, the mould and the site's utilities and space. Before it goes out, the agent sends it to Predictika, which checks it against a declarative model of the manufacturer's published technical data sheet and returns a verdict and every reason. Arburg publishes no price for this machine, so this validator produces no price build-up.

Scope: ALLROUNDER 470 A (electric) configurations: drive, injection unit 170, 290 or 400 with its screw, material shot weight, pressure and flow, mould limits, electrical supply, cooling water and machine length. See everything this validator covers

This validator models configurations of the ALLROUNDER 470 A as published in Arburg's technical data sheet 680078_EN_GB_092024 (read October 7, 2026), not just the scenarios shown below.

  • Drive, unit and screw — Comfort, Premium or Ultimate drive; injection unit 170 (screws 25, 30, 35 mm), 290 (30, 35, 40 mm) or 400 (35, 40, 45 mm); each screw has a published maximum injection pressure, and each drive and screw a published maximum injection flow, with a higher figure listed for alternative equipment.
  • Material and shot weight — the data sheet lists the theoretical maximum shot weight in grams for each unit and screw for ten materials: PS, ABS (SAN, ABS), PMMA, PC, PA 6.6, POM, PET, PE-HD, PP and PVC-U.
  • Machine and site — clamping force up to 1,000 kN, mould height 250 to 500 mm, movable mould half up to 760 kg, opening stroke up to 350 mm, dry cycle time per drive, electrical connection by drive and unit, cooling water up to 30 degrees C, and the machine length for each drive and unit.
  • Approval — a flow only available with the alternative equipment, and other machine types, mould heights, screws or drive powers that the data sheet lists as available upon request, go to a person.

Any ALLROUNDER 470 A configuration that touches these rules is in scope — not only the scenarios pictured here. Not covered: other ALLROUNDER sizes and series, vertical and hydraulic machines, multi-component versions, options not in the data sheet, robots and peripherals, machine length clearances, and any price or discount, which Arburg does not publish.

The AI sales agentBuilds the machine configuration from the conversation and says it is ready.
Predictika validatorChecks every rule at once and returns the verdict, each finding, and the computed figures.

6 scenarios in 3 groups · each group runs from the agent’s first attempt to the outcome · click one to switch

What the agent proposes

The AI sales agent says

Illustrative agent statement. The validator receives the structured request below.

Proposing agent: AI sales agent (scripted)

Before sending, the agent must call Recorded run

Predictika validator


      
Waiting for the call.

Where rules-based CPQ gets it wrong

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Our assessment of what a typical rules-based CPQ (product rules, price rules and validation rules, as in Salesforce CPQ) does with the same cases. It is a judgment about effort and reliability, not a claim that nothing can be built.

What the validator caughtTypical rules-based CPQPredictika
A screw that depends on the injection unitOnly with care
Each unit offers three screw diameters, so a compatibility rule per unit is needed and has to be kept in step with the data sheet.
The screw is checked against the unit on every call, together with all other rules.
Limits that depend on material, unit and screw togetherOnly with workarounds
The shot weight limit is a table of ten materials by nine unit and screw combinations, which means ninety values to maintain as rules or lookup tables.
The limit is looked up from the chosen unit, screw and material and compared with the shot weight the part needs.
A limit that only the alternative equipment reachesOnly with care
Flow above the standard figure but within the alternative figure is neither a pass nor a fail, so it usually becomes a manual check.
It is returned as a needs-approval finding, and a flow above even the alternative figure is blocked.
Limits that change with the driveOnly with care
Dry cycle time, electrical connection, machine length and flow differ by drive and unit, so each needs its own rule.
Each is computed from the drive and unit and compared with what the site and the process need.
Every problem returned in one answerOnly with workarounds
Rules tend to fire as the configuration is saved or a step is completed, so a rep often fixes one error and meets the next.
All findings come back together, whatever order the choices arrived in.

What this validator catches: findings from its test cases

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Every rule is checked on every call, in any order the choices arrive; one problem never hides another. Blocking findings stop the quote; approval findings need a person to sign off; everything else is computed.

1The part needs a shot weight of 55 g but the chosen unit, screw and material allow 54 g at most.
2The part needs a shot weight of 288 g but the chosen unit, screw and material allow 287 g at most.
3The part needs a shot weight of 133 g but the chosen unit, screw and material allow 126 g at most.
4A screw of 25 mm is not listed for the chosen injection unit; the data sheet lists 25, 30 and 35 mm for unit 170, 30, 35 and 40 mm for unit 290 and 35, 40 and 45 mm for unit 400.
5A screw of 45 mm is not listed for the chosen injection unit; the data sheet lists 25, 30 and 35 mm for unit 170, 30, 35 and 40 mm for unit 290 and 35, 40 and 45 mm for unit 400.
6A screw of 30 mm is not listed for the chosen injection unit; the data sheet lists 25, 30 and 35 mm for unit 170, 30, 35 and 40 mm for unit 290 and 35, 40 and 45 mm for unit 400.
7The process needs 2,001 bar injection pressure but this screw allows 2,000 bar at most.
8The process needs 145 cm3/s injection flow, which is above the standard 144 cm3/s and only listed for the alternative equipment in the data sheet, so a person should confirm it.
9The process needs 191 cm3/s injection flow, which is above the standard 144 cm3/s and only listed for the alternative equipment in the data sheet, so a person should confirm it.
10The process needs 192 cm3/s injection flow but this drive and screw allow 191 cm3/s at most, even with the alternative equipment.
11The process needs 300 cm3/s injection flow, which is above the standard 288 cm3/s and only listed for the alternative equipment in the data sheet, so a person should confirm it.
12The process needs 385 cm3/s injection flow but this drive and screw allow 384 cm3/s at most, even with the alternative equipment.
13The mould needs 1,001 kN clamping force but the ALLROUNDER 470 A offers 1,000 kN at most.
14A mould height of 249 mm is outside the 250 to 500 mm range of the machine.
15A mould height of 501 mm is outside the 250 to 500 mm range of the machine.
16The movable mould half weighs 761 kg but the machine takes 760 kg at most.
17The mould needs an opening stroke of 351 mm but the machine offers 350 mm at most.
18The required dry cycle time of 13 tenths of a second is below the 14 tenths this drive allows.
19The required dry cycle time of 8 tenths of a second is below the 9 tenths this drive allows.
20The site supply of 21 kW is below the 22 kW connection this drive and unit need.

Scenarios and results

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The recorded result of the validator for each scenario on this page: the request the AI agent sent, the verdict, and every finding, in the order they appear above.

1. Shot weight and mould weight: Polycarbonate part on injection unit 170 with a 30 mm screw and a heavy mould

The agent's request. Please configure an ALLROUNDER 470 A with the Comfort drive and injection unit 170 with a 30 mm screw, for polycarbonate (PC) parts. The part needs a shot weight of 120 g, an injection pressure of 1,800 bar and an injection flow of 120 cm3/s. The mould needs 850 kN clamping force, has a height of 320 mm, a movable half of 800 kg and an opening stroke of 260 mm, and the dry cycle time must be 2.0 seconds. The site has a 45 kW supply, cooling water at 24 degrees C and 5,500 mm of length available. It is ready to send.

Verdict: Blocked.

  • Shot weight above the unit limit. The part needs a shot weight of 120 g but the chosen unit, screw and material allow 81 g at most.
  • Mould too heavy. The movable mould half weighs 800 kg but the machine takes 760 kg at most.
  • Injection flow needs the alternative equipment. The process needs 120 cm3/s injection flow, which is above the standard 114 cm3/s and only listed for the alternative equipment in the data sheet, so a person should confirm it.

2. Shot weight and mould weight: The agent resubmits after fixing the errors

The agent's request. Please configure an ALLROUNDER 470 A with the Comfort drive and injection unit 290 with a 35 mm screw, for polycarbonate (PC) parts. The part needs a shot weight of 120 g, an injection pressure of 1,800 bar and an injection flow of 120 cm3/s. The mould needs 850 kN clamping force, has a height of 320 mm, a movable half of 740 kg and an opening stroke of 260 mm, and the dry cycle time must be 2.0 seconds. The site has a 45 kW supply, cooling water at 24 degrees C and 5,500 mm of length available. It is ready to send.

Verdict: Allowed.

  • Configuration summary. This configuration allows a shot weight of 139 g for the chosen material, an injection pressure of 2,000 bar and an injection flow of 144 cm3/s, with a connected load of 22 kW and a machine length of 4,439 mm.

3. Cycle time and electrical supply: Comfort drive with a fast dry cycle and a small electrical supply

The agent's request. Please configure an ALLROUNDER 470 A with the Comfort drive and injection unit 290 with a 35 mm screw, for polyamide 6.6 parts. The part needs a shot weight of 125 g, an injection pressure of 1,700 bar and an injection flow of 130 cm3/s. The mould needs 900 kN clamping force, has a height of 350 mm, a movable half of 500 kg and an opening stroke of 280 mm, and the dry cycle time must be 1.1 seconds. The site has a 20 kW supply, cooling water at 22 degrees C and 5,200 mm of length available. It is ready to send.

Verdict: Blocked.

  • Dry cycle time faster than the drive allows. The required dry cycle time of 11 tenths of a second is below the 14 tenths this drive allows.
  • Electrical supply too small. The site supply of 20 kW is below the 22 kW connection this drive and unit need.

4. Cycle time and electrical supply: The agent resubmits after fixing the errors

The agent's request. Please configure an ALLROUNDER 470 A with the Ultimate drive and injection unit 290 with a 35 mm screw, for polyamide 6.6 parts. The part needs a shot weight of 125 g, an injection pressure of 1,700 bar and an injection flow of 130 cm3/s. The mould needs 900 kN clamping force, has a height of 350 mm, a movable half of 500 kg and an opening stroke of 280 mm, and the dry cycle time must be 1.1 seconds. The site has a 28 kW supply, cooling water at 22 degrees C and 5,200 mm of length available. It is ready to send.

Verdict: Allowed.

  • Configuration summary. This configuration allows a shot weight of 131 g for the chosen material, an injection pressure of 2,000 bar and an injection flow of 288 cm3/s, with a connected load of 26 kW and a machine length of 4,559 mm.

5. Mould height and high flow: Injection unit 400 with a tall mould and a high injection flow

The agent's request. Please configure an ALLROUNDER 470 A with the Comfort drive and injection unit 400 with a 40 mm screw, for POM parts. The part needs a shot weight of 200 g, an injection pressure of 1,800 bar and an injection flow of 200 cm3/s. The mould needs 950 kN clamping force, has a height of 520 mm, a movable half of 700 kg and an opening stroke of 300 mm, and the dry cycle time must be 2.0 seconds. The site has a 45 kW supply, cooling water at 26 degrees C and 6,200 mm of length available. It is ready to send.

Verdict: Blocked.

  • Mould height outside the range. A mould height of 520 mm is outside the 250 to 500 mm range of the machine.
  • Injection flow needs the alternative equipment. The process needs 200 cm3/s injection flow, which is above the standard 163 cm3/s and only listed for the alternative equipment in the data sheet, so a person should confirm it.

6. Mould height and high flow: The agent resubmits after fixing the errors

The agent's request. Please configure an ALLROUNDER 470 A with the Comfort drive and injection unit 400 with a 40 mm screw, for POM parts. The part needs a shot weight of 200 g, an injection pressure of 1,800 bar and an injection flow of 200 cm3/s. The mould needs 950 kN clamping force, has a height of 480 mm, a movable half of 700 kg and an opening stroke of 300 mm, and the dry cycle time must be 2.0 seconds. The site has a 45 kW supply, cooling water at 26 degrees C and 6,200 mm of length available. It is ready to send.

Verdict: Needs approval.

  • Injection flow needs the alternative equipment. The process needs 200 cm3/s injection flow, which is above the standard 163 cm3/s and only listed for the alternative equipment in the data sheet, so a person should confirm it.
  • Configuration summary. This configuration allows a shot weight of 227 g for the chosen material, an injection pressure of 2,000 bar and an injection flow of 163 cm3/s, with a connected load of 27 kW and a machine length of 4,789 mm.

Narration transcript

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The text of the narrated walkthrough, step by step.

  1. Welcome to a demo of Predictika's Validator. An AI sales agent prepares a configuration of an ALLROUNDER 470 A electric injection moulding machine for a plastics processor: the drive, the injection unit and screw, the material and shot weight, and more. Before it goes out, the agent sends it to Predictika, which checks it against a declarative model of the manufacturer's published technical data sheet and returns a verdict and every reason. Arburg publishes no price for this machine, so this validator produces no price build-up.
  2. I will start with the first request by the agent.
  3. The agent says. Please configure an ALLROUNDER 470 A with the Comfort drive and injection unit 170 with a 30 mm screw, for polycarbonate (PC) parts. The part needs a shot weight of 120 g, an injection pressure of 1,800 bar and an injection flow of 120 cm3/s. The rest of the request is on screen.
  4. Before it goes out, the agent calls the validator.
  5. Blocked, with two findings and one approval, all in one answer. The part needs a shot weight of 120 g but the chosen unit, screw and material allow 81 g at most. The movable mould half weighs 800 kg but the machine takes 760 kg at most.
  6. The validator returned two blocking findings and one approval in one answer. A check that reads one field at a time would pass most of this; it shows only when the choices in the quote are checked against each other.
  7. What this shows: for a limit that only the alternative equipment reaches, a rules-based CPQ is error-prone for this.
  8. Now the agent resubmits.
  9. The corrected request. It changes the injection unit to 290, the screw diameter to 35 mm and the movable mould half to 740 kg.
  10. It calls the validator again.
  11. This time the validator clears it.
  12. All three earlier findings are cleared.
  13. Three problems caught in one call, fixed in one pass, and a clean quote. That is the value of Predictika's validator: catching mistakes before they reach the customer. Now you can try the other scenarios yourself.