Predictika · Welding power source quotes

An AI sales agent's welding system quote, checked before it goes out

An AI sales agent prepares a quote for an inverter welding power source with its wire feeder: a model, the input supply, the welding process, the current and duty cycle the job needs, the wire and the kits. Before it goes out, the agent sends it to Predictika, which checks it against a declarative model of the published brochure data and returns a verdict, every reason and the figures it computed.

Scope: Daihen (OTC DAIHEN) Welbee inverter power sources WB-M350, WB-M350L, WB-M500, WB-P400 and WB-P500L with the CM-742U, CMRE-742 and AF-4012 wire feeders. See everything this validator covers

This validator models quotes for the Daihen Welbee inverter series and its three wire feeders as published in the Welbee brochure (read October 9, 2026), not just the scenarios shown below.

  • Power source and input — which input phase and voltage each model is offered on (WB-M350 and WB-M350L on 1 or 3 phase at 208/230 or 460 V, WB-M500 and WB-P500L on 3 phase at 460 V, WB-P400 on 3 phase at 208/230 or 460 V), and the pulse MIG process, which is a feature of the WB-P400 and WB-P500L only.
  • Output and duty cycle — the rated output current of each model and input for MIG, pulse MIG, TIG and stick welding, the total output of the power sources quoted against the figure the quote states, and the rated duty cycle: a higher duty cycle goes to a person, because the brochure gives it only at the rated current.
  • Wire feeder, wire and kits — the feeder that fits the application (CM-742U semiautomatic, CMRE-742 automatic and robot retrofit, AF-4012 OTC DAIHEN robots), the usable wire diameters for steel, stainless and aluminum, the aluminum wire kit and the water-cooled hardware kit; a steel or stainless diameter that the brochure shows in parentheses goes to a person.

Any quote for these power sources and feeders that touches these rules is in scope — not only the scenarios pictured here. Not covered: prices (none are published, so this validator produces no price build-up or line-item quote), other Daihen and OTC DAIHEN products, robots and positioners, torches, cables, gas, and the Tweco connection and voltage detection kits. Assumptions: pulse MIG is treated as offered on the WB-P models only, because only they show pulse ratings; the AF-4012 is treated as the feeder for OTC DAIHEN robots and the CMRE-742 for other automatic and retrofit robot use; the stick rating for the WB-M350 is taken as 300 A, the rated output current shown.

The AI sales agentBuilds the welding system quote from the conversation and says it is ready.
Predictika validatorChecks every rule at once and returns the verdict, each finding, and the computed figures.

7 scenarios in 3 groups · each group runs from the agent’s first attempt to the outcome · click one to switch

What the agent proposes

The AI sales agent says

Illustrative agent statement. The validator receives the structured request below.

Proposing agent: AI sales agent (scripted)

Before sending, the agent must call Recorded run

Predictika validator


      
Waiting for the call.

Where rules-based CPQ gets it wrong

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Our assessment of what a typical rules-based CPQ (product rules, price rules and validation rules, as in Salesforce CPQ) does with the same cases. It is a judgment about effort and reliability, not a claim that nothing can be built.

What the validator caughtTypical rules-based CPQPredictika
Input phase and voltage that differ by modelOnly with care
Each model is offered on its own combinations of phase and voltage, so a product rule per model is needed and has to be kept in step with the brochure.
The combination is checked against the model chosen, with everything else.
A rated current that depends on model, input and processOnly with workarounds
The rating changes with the model, the single or three-phase input and the process, so it takes a lookup that a typical product rule does not provide, and the job's current has to be compared with it.
The rating is looked up from model, input and process, and the current is compared with it on every call.
Pulse welding on some models onlyOnly with care
A rule can say which models have the feature, and it has to be kept in step as models are added.
The process is checked against the model chosen.
A feeder that must fit the application, wire diameters per wire material, and kits that some choices requireOnly with workarounds
Compatibility between the feeder and the application, a diameter list for each wire material and optional kits that a material or torch makes necessary are several separate rules, and a missed one lets a wrong quote through.
All of them are checked together, and each missing kit is reported by name.
A duty cycle that the brochure gives only at the rated currentOnly with workarounds
Blocking the hard limits while sending an uncertain one to a person needs an approval route that a typical product rule does not provide.
The hard limits block and the duty cycle goes to a person with the reason, in the same answer.
Every problem returned in one answerOnly with workarounds
Rules tend to fire as the quote is saved or a step is completed, so a rep often fixes one error and meets the next.
All findings come back together, whatever order the choices arrived in.

What this validator catches: findings from its test cases

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Every rule is checked on every call, in any order the choices arrive; one problem never hides another. Blocking findings stop the quote; approval findings need a person to sign off; everything else is computed.

1The application needs 351 A; this model on this input delivers at most 350 A for this process.
2The application needs 251 A; this model on this input delivers at most 250 A for this process.
3The WB-M500 is not offered on 1-phase input at 460 volts (WB-M350 and WB-M350L: 1 or 3 phase at 208/230 or 460 V; WB-M500 and WB-P500L: 3 phase at 460 V; WB-P400: 3 phase at 208/230 or 460 V; 208/230 V is entered as 230).
4The WB-M500 is not offered on 3-phase input at 230 volts (WB-M350 and WB-M350L: 1 or 3 phase at 208/230 or 460 V; WB-M500 and WB-P500L: 3 phase at 460 V; WB-P400: 3 phase at 208/230 or 460 V; 208/230 V is entered as 230).
5The WB-P400 is not offered on 1-phase input at 230 volts (WB-M350 and WB-M350L: 1 or 3 phase at 208/230 or 460 V; WB-M500 and WB-P500L: 3 phase at 460 V; WB-P400: 3 phase at 208/230 or 460 V; 208/230 V is entered as 230).
6The WB-P500L is not offered on 3-phase input at 230 volts (WB-M350 and WB-M350L: 1 or 3 phase at 208/230 or 460 V; WB-M500 and WB-P500L: 3 phase at 460 V; WB-P400: 3 phase at 208/230 or 460 V; 208/230 V is entered as 230).
7The application needs 401 A; this model on this input delivers at most 400 A for this process.
8The WB-M350 is a standard (non-pulse) power source; pulse MIG is a feature of the WB-P400 and WB-P500L.
9The WB-M500 is a standard (non-pulse) power source; pulse MIG is a feature of the WB-P400 and WB-P500L.
10The application needs 301 A; this model on this input delivers at most 300 A for this process.
11The quote needs a 60 percent duty cycle; the brochure rates this model at 50 percent at its rated output current and gives no curve for other currents, so a person should confirm it.
12The quote needs a 94 percent duty cycle; the brochure rates this model at 93 percent at its rated output current and gives no curve for other currents, so a person should confirm it.
13The CM-742U feeder does not suit the OTC DAIHEN robot application (CM-742U: semiautomatic; CMRE-742: automatic and robot retrofit; AF-4,012: OTC DAIHEN robots).
14The AF-4,012 feeder does not suit the manual application (CM-742U: semiautomatic; CMRE-742: automatic and robot retrofit; AF-4,012: OTC DAIHEN robots).
15The quote uses soft aluminum wire but does not include the K5870E00 Aluminum Wire Kit; the feeders are set up for hard wires as standard.
16A wire diameter of 1.0 mm is not listed for soft aluminum wire on these feeders.
17A wire diameter of 0.8 mm is not listed for hard aluminum wire on these feeders.
18A wire diameter of 1.1 mm is not listed for mild steel wire on these feeders.
19A wire diameter of 1.4 mm is shown in parentheses in the brochure for steel and stainless wire, which does not say what that means, so a person should confirm the feed setup.
20A wire diameter of 0.8 mm is shown in parentheses in the brochure for steel and stainless wire, which does not say what that means, so a person should confirm the feed setup.

Scenarios and results

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The recorded result of the validator for each scenario on this page: the request the AI agent sent, the verdict, and every finding, in the order they appear above.

1. Input supply: Power source not offered on the chosen input voltage

The agent's request. Please quote two Daihen Welbee WB-M500 power sources on 3-phase, 208/230 V input for MIG welding, with the CM-742U wire feeder for manual welding. The job needs 450 A at a duty cycle of 80 percent, with 1.2 mm mild steel wire and an air-cooled torch, without the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,000 A of welding output in total. It is ready to send.

Verdict: Blocked.

  • Input not offered on this model. The WB-M500 is not offered on 3-phase input at 230 volts (WB-M350 and WB-M350L: 1 or 3 phase at 208/230 or 460 V; WB-M500 and WB-P500L: 3 phase at 460 V; WB-P400: 3 phase at 208/230 or 460 V; 208/230 V is entered as 230).

2. Input supply: The agent resubmits after fixing the errors

The agent's request. Please quote two Daihen Welbee WB-M500 power sources on 3-phase, 460 V input for MIG welding, with the CM-742U wire feeder for manual welding. The job needs 450 A at a duty cycle of 80 percent, with 1.2 mm mild steel wire and an air-cooled torch, without the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,000 A of welding output in total. It is ready to send.

Verdict: Allowed.

  • Capacity summary. 2 power source(s), 1,000 A of rated welding output in total for this process, 100 percent rated duty cycle; no prices are modeled.

3. Pulse process and wire: Pulse welding and aluminum wire on a standard power source

The agent's request. Please quote three Daihen Welbee WB-M350L power sources on 3-phase, 460 V input for pulse MIG welding, with the CM-742U wire feeder for manual welding. The job needs 300 A at a duty cycle of 40 percent, with 1.2 mm soft aluminum wire and an air-cooled torch, without the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,050 A of welding output in total. It is ready to send.

Verdict: Blocked.

  • Pulse welding not on this model. The WB-M350L is a standard (non-pulse) power source; pulse MIG is a feature of the WB-P400 and WB-P500L.
  • Aluminum wire kit missing. The quote uses soft aluminum wire but does not include the K5870E00 Aluminum Wire Kit; the feeders are set up for hard wires as standard.

4. Pulse process and wire: The agent resubmits after fixing the errors

The agent's request. Please quote three Daihen Welbee WB-P400 power sources on 3-phase, 460 V input for pulse MIG welding, with the CM-742U wire feeder for manual welding. The job needs 300 A at a duty cycle of 40 percent, with 1.2 mm soft aluminum wire and an air-cooled torch, without the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,200 A of welding output in total. It is ready to send.

Verdict: Blocked.

  • Aluminum wire kit missing. The quote uses soft aluminum wire but does not include the K5870E00 Aluminum Wire Kit; the feeders are set up for hard wires as standard.

5. Pulse process and wire: The agent resubmits after fixing the errors

The agent's request. Please quote three Daihen Welbee WB-P400 power sources on 3-phase, 460 V input for pulse MIG welding, with the CM-742U wire feeder for manual welding. The job needs 300 A at a duty cycle of 40 percent, with 1.2 mm soft aluminum wire and an air-cooled torch, with the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,200 A of welding output in total. It is ready to send.

Verdict: Allowed.

  • Capacity summary. 3 power source(s), 1,200 A of rated welding output in total for this process, 50 percent rated duty cycle; no prices are modeled.

6. Robot cell: Robot cell with the wrong wire feeder and too much current

The agent's request. Please quote four Daihen Welbee WB-P500L power sources on 3-phase, 460 V input for pulse MIG welding, with the CMRE-742 wire feeder for an OTC DAIHEN robot cell. The job needs 450 A at a duty cycle of 70 percent, with 1.2 mm mild steel wire and an air-cooled torch, without the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,600 A of welding output in total. It is ready to send.

Verdict: Blocked.

  • Welding current above the model rating. The application needs 450 A; this model on this input delivers at most 400 A for this process.
  • Wire feeder does not fit the application. The CMRE-742 feeder does not suit the OTC DAIHEN robot application (CM-742U: semiautomatic; CMRE-742: automatic and robot retrofit; AF-4,012: OTC DAIHEN robots).

7. Robot cell: The agent resubmits after fixing the errors

The agent's request. Please quote four Daihen Welbee WB-P500L power sources on 3-phase, 460 V input for pulse MIG welding, with the AF-4012 wire feeder for an OTC DAIHEN robot cell. The job needs 400 A at a duty cycle of 70 percent, with 1.2 mm mild steel wire and an air-cooled torch, without the aluminum wire kit and without the water-cooled hardware kit. The quote states 1,600 A of welding output in total. It is ready to send.

Verdict: Allowed.

  • Capacity summary. 4 power source(s), 1,600 A of rated welding output in total for this process, 80 percent rated duty cycle; no prices are modeled.

Narration transcript

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The text of the narrated walkthrough, step by step.

  1. Welcome to a demo of Predictika's Validator. An AI sales agent prepares a quote for an inverter welding power source with its wire feeder: a model, the input supply, the welding process, and more. Before it goes out, the agent sends it to Predictika, which checks it against a declarative model of the published brochure data and returns a verdict, every reason and the figures it computed.
  2. I will start with the first request by the agent.
  3. The agent says. Please quote three Daihen Welbee WB-M350L power sources on 3-phase, 460 V input for pulse MIG welding, with the CM-742U wire feeder for manual welding. The job needs 300 A at a duty cycle of 40 percent, with 1.2 mm soft aluminum wire and an air-cooled torch. The rest of the request is on screen. The quote states 1,050 A of welding output in total.
  4. Before it goes out, the agent calls the validator.
  5. Blocked, with two findings, all in one answer. The WB-M350L is a standard (non-pulse) power source; pulse MIG is a feature of the WB-P400 and WB-P500L. The quote uses soft aluminum wire but does not include the K5870E00 Aluminum Wire Kit; the feeders are set up for hard wires as standard.
  6. The validator returned two blocking findings in one answer. A check that reads one field at a time would pass most of this; it shows only when the choices in the quote are checked against each other.
  7. What this shows: for pulse welding on some models only, a rules-based CPQ is error-prone for this.
  8. Now the agent resubmits.
  9. The corrected request. It changes the power source to WB-P400 and the stated total output to 1,200 A.
  10. It calls the validator again.
  11. Still blocked, with one finding, all in one answer. The quote uses soft aluminum wire but does not include the K5870E00 Aluminum Wire Kit; the feeders are set up for hard wires as standard.
  12. One finding cleared. Still blocking: aluminum wire kit missing.
  13. The agent resubmits once more.
  14. The revised request. It changes the aluminum wire kit to included.
  15. It calls the validator once more.
  16. This time the validator clears it.
  17. The earlier finding is cleared, and the validator's figure matches the quote.
  18. Two problems caught in one call, fixed in two passes, and a clean quote. That is the value of Predictika's validator: catching mistakes before they reach the customer. Now you can try the other scenarios yourself.