Predictika · Vacuum valve configuration: size, actuator and process limits

An AI sales agent's mini vacuum gate valve configuration, checked before it goes out

An AI sales agent prepares a configuration for a mini vacuum gate valve for a vacuum system: valve size, actuator variant, ordering number and the process conditions the valve will see. Before it goes out, the agent sends it to Predictika, which checks it against a declarative model of the published valve limits and returns a verdict, every reason and the figures it computed.

Scope: Series 01.2 mini vacuum gate valve configurations: size, actuator variant, ordering number, pressures, temperatures, compressed air and solenoid voltage. See everything this validator covers

This validator models configurations of one valve line, the VAT Series 01.2 mini vacuum gate valve (ISO-KF flanges), not just the scenarios shown below.

  • Size and actuator variant — four sizes (DN 16, 25, 40, 50) and four actuator variants: manual (suffix KA06), pneumatic (KA14), pneumatic with position indicator (KA24) and pneumatic with position indicator and solenoid valve (KA44). The ordering number is derived from the two and compared with the number the quote states.
  • Process limits — operating pressure from 1 × 10-7 mbar to 1 bar absolute; differential pressure on the gate up to 1 bar and at opening up to 30 mbar; heating and cooling rate up to 30 °C an hour.
  • Temperatures, air and voltage — valve body up to 100 °C, actuator and position indicator up to 80 °C, solenoid valve up to 50 °C; compressed air of 4.5 to 7 bar for the pneumatic variants; a solenoid voltage other than the standard 24 VDC and more than the 50,000 cycles until first service go to a person.

Any Series 01.2 configuration that touches these rules is in scope — not only the scenarios pictured here. Not covered: prices (no public price list was found, so this validator produces no price build-up or line-item quote), other VAT valve series, custom flanges and seal materials, leak-rate and conductance sizing, and regional terms.

The AI sales agentBuilds the valve configuration from the conversation and says it is ready.
Predictika validatorChecks every rule at once and returns the verdict, each finding, and the computed figures.

7 scenarios in 3 groups · each group runs from the agent’s first attempt to the outcome · click one to switch

What the agent proposes

The AI sales agent says

Illustrative agent statement. The validator receives the structured request below.

Proposing agent: AI sales agent (scripted)

Before sending, the agent must call Recorded run

Predictika validator


      
Waiting for the call.

Where rules-based CPQ gets it wrong

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Our assessment of what a typical rules-based CPQ (product rules, price rules and validation rules, as in Salesforce CPQ) does with the same cases. It is a judgment about effort and reliability, not a claim that nothing can be built.

What the validator caughtTypical rules-based CPQPredictika
A process limit that depends on the variant orderedOnly with care
Temperature limits for the solenoid, and compressed air for the pneumatic variants, apply only to some variants, so each needs a condition on the actuator choice and a rule to keep in step.
The actuator variant and the process conditions arrive together; each limit is checked only where it applies, on every call.
Ordering number that must match the size and actuatorOnly with care
A stated ordering number is a free-entry field; a rule can compare it with the number the choices imply, but someone has to write and maintain that comparison.
The stated number travels with the configuration and is compared with the number derived from size and actuator on every call.
Several limits at onceOnly with workarounds
Pressure, differential pressure, temperature and heating-rate limits span separate inputs, so a rep often fixes one error and meets the next.
All findings come back together, whatever order the choices arrived in.
Hard limits and approvals in the same answerOnly with workarounds
Blocking limits and items a person should confirm (a non-standard solenoid voltage, planned cycles past the first service) need different outcomes from one configuration.
The verdict is block, needs approval or allow, with each reason listed; an approval item never hides a blocking one.

What this validator catches: findings from its test cases

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Every rule is checked on every call, in any order the choices arrive; one problem never hides another. Blocking findings stop the quote; approval findings need a person to sign off; everything else is computed.

1The lowest process pressure is 99 (in units of 1e-9 mbar); the valve range starts at 1e-7 mbar, which is 100 in these units.
2The lowest process pressure is 10 (in units of 1e-9 mbar); the valve range starts at 1e-7 mbar, which is 100 in these units.
3The highest process pressure is 1,001 mbar absolute; the valve range ends at 1 bar absolute (1,000 mbar).
4The differential pressure on the gate is 1,001 mbar; the limit is 1 bar (1,000 mbar).
5The differential pressure at opening is 31 mbar; the limit is 30 mbar.
6The valve body temperature is 101 degrees C; the limit is 100 degrees C.
7The actuator (and position indicator) temperature is 81 degrees C; the limit is 80 degrees C.
8The solenoid valve temperature is 51 degrees C; the limit is 50 degrees C.
9The heating or cooling rate is 31 degrees C an hour; the limit is 30 degrees C an hour.
10The compressed air pressure is 44 in units of 0.1 bar; the pneumatic actuator needs 4.5 to 7 bar (45 to 70 in these units).
11The compressed air pressure is 71 in units of 0.1 bar; the pneumatic actuator needs 4.5 to 7 bar (45 to 70 in these units).
12The solenoid voltage is not the standard 24 VDC; other voltages are available on request and a person should confirm them.
1350,001 cycles are planned before the first service; the datasheet gives 50,000 cycles until first service, so a service plan should be confirmed.
14The quote states ordering number 012⁠24-KA14; this valve is ordering number 012⁠34-KA14.
15The quote states ordering number 012⁠34-KA06; this valve is ordering number 012⁠34-KA14.
16The valve body temperature is 150 degrees C; the limit is 100 degrees C.
1780,000 cycles are planned before the first service; the datasheet gives 50,000 cycles until first service, so a service plan should be confirmed.
1860,000 cycles are planned before the first service; the datasheet gives 50,000 cycles until first service, so a service plan should be confirmed.
19The lowest process pressure is 50 (in units of 1e-9 mbar); the valve range starts at 1e-7 mbar, which is 100 in these units.
20The highest process pressure is 2,000 mbar absolute; the valve range ends at 1 bar absolute (1,000 mbar).
21The quote states ordering number 012⁠32-KA14; this valve is ordering number 012⁠32-KA06.

Scenarios and results

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The recorded result of the validator for each scenario on this page: the request the AI agent sent, the verdict, and every finding, in the order they appear above.

1. Vacuum range and opening pressure: A DN 50 valve with indicator and solenoid, a process pressure below the valve range and 45 mbar differential pressure at opening

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 50 with a pneumatic actuator with position indicator and solenoid valve (24 VDC), for a process from 5 x 10^-8 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 45 mbar at opening. The valve body will run at 80 degrees C and the actuator at 60 degrees C and the solenoid at 40 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 6.0 bar. About 20,000 cycles are planned before the first service. The quote states ordering number 01234-KA44. It is ready to send.

Verdict: Blocked.

  • Pressure below the valve range. The lowest process pressure is 50 (in units of 1e-9 mbar); the valve range starts at 1e-7 mbar, which is 100 in these units.
  • Differential pressure at opening too high. The differential pressure at opening is 45 mbar; the limit is 30 mbar.

2. Vacuum range and opening pressure: The agent resubmits after fixing the errors

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 50 with a pneumatic actuator with position indicator and solenoid valve (24 VDC), for a process from 1 x 10^-7 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 25 mbar at opening. The valve body will run at 80 degrees C and the actuator at 60 degrees C and the solenoid at 40 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 6.0 bar. About 20,000 cycles are planned before the first service. The quote states ordering number 01234-KA44. It is ready to send.

Verdict: Allowed.

  • Configuration summary. Ordering number 012⁠34-KA44.

3. Temperature and compressed air: A DN 40 pneumatic valve with a 130 degree body and 4.0 bar compressed air

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 40 with a pneumatic actuator, for a process from 1 x 10^-6 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 10 mbar at opening. The valve body will run at 130 degrees C and the actuator at 60 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 4.0 bar. About 20,000 cycles are planned before the first service. The quote states ordering number 01232-KA14. It is ready to send.

Verdict: Blocked.

  • Valve body too hot. The valve body temperature is 130 degrees C; the limit is 100 degrees C.
  • Compressed air outside range. The compressed air pressure is 40 in units of 0.1 bar; the pneumatic actuator needs 4.5 to 7 bar (45 to 70 in these units).

4. Temperature and compressed air: The agent resubmits after fixing the errors

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 40 with a pneumatic actuator, for a process from 1 x 10^-6 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 10 mbar at opening. The valve body will run at 95 degrees C and the actuator at 60 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 5.5 bar. About 20,000 cycles are planned before the first service. The quote states ordering number 01232-KA14. It is ready to send.

Verdict: Allowed.

  • Configuration summary. Ordering number 012⁠32-KA14.

5. Ordering number and approvals: A DN 25 valve with indicator and a non-24 VDC solenoid, 75,000 planned cycles, quoted under the no-indicator ordering number

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 25 with a pneumatic actuator with position indicator and solenoid valve (a solenoid voltage other than 24 VDC), for a process from 1 x 10^-6 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 10 mbar at opening. The valve body will run at 80 degrees C and the actuator at 60 degrees C and the solenoid at 40 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 6.0 bar. About 75,000 cycles are planned before the first service. The quote states ordering number 01228-KA14. It is ready to send.

Verdict: Blocked.

  • Stated ordering number does not match. The quote states ordering number 012⁠28-KA14; this valve is ordering number 012⁠28-KA44.
  • Solenoid voltage other than 24 VDC. The solenoid voltage is not the standard 24 VDC; other voltages are available on request and a person should confirm them.
  • Cycles beyond first service. 75,000 cycles are planned before the first service; the datasheet gives 50,000 cycles until first service, so a service plan should be confirmed.

6. Ordering number and approvals: The agent resubmits after fixing the errors

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 25 with a pneumatic actuator with position indicator and solenoid valve (a solenoid voltage other than 24 VDC), for a process from 1 x 10^-6 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 10 mbar at opening. The valve body will run at 80 degrees C and the actuator at 60 degrees C and the solenoid at 40 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 6.0 bar. About 75,000 cycles are planned before the first service. The quote states ordering number 01228-KA44. It is ready to send.

Verdict: Needs approval.

  • Solenoid voltage other than 24 VDC. The solenoid voltage is not the standard 24 VDC; other voltages are available on request and a person should confirm them.
  • Cycles beyond first service. 75,000 cycles are planned before the first service; the datasheet gives 50,000 cycles until first service, so a service plan should be confirmed.
  • Configuration summary. Ordering number 012⁠28-KA44.

7. Ordering number and approvals: The agent resubmits after fixing the errors

The agent's request. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 25 with a pneumatic actuator with position indicator and solenoid valve (24 VDC), for a process from 1 x 10^-6 mbar to 1 mbar absolute, with 500 mbar differential pressure on the gate and 10 mbar at opening. The valve body will run at 80 degrees C and the actuator at 60 degrees C and the solenoid at 40 degrees C, heated and cooled at 20 degrees C an hour, with compressed air at 6.0 bar. About 50,000 cycles are planned before the first service. The quote states ordering number 01228-KA44. It is ready to send.

Verdict: Allowed.

  • Configuration summary. Ordering number 012⁠28-KA44.

Narration transcript

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The text of the narrated walkthrough, step by step.

  1. Welcome to a demo of Predictika's Validator. An AI sales agent prepares a configuration for a mini vacuum gate valve for a vacuum system: valve size, actuator variant, ordering number and the process conditions the valve will see. Before it goes out, the agent sends it to Predictika, which checks it against a declarative model of the published valve limits and returns a verdict, every reason and the figures it computed.
  2. I will start with the first request by the agent.
  3. The agent says. Please quote a VAT Series 01.2 mini vacuum gate valve, DN 50 with a pneumatic actuator with position indicator and solenoid valve (24 VDC). The valve body will run at 80 degrees C and the actuator at 60 degrees C and the solenoid at 40 degrees C. The rest of the request is on screen. The quote states ordering number 01234-KA44.
  4. Before it goes out, the agent calls the validator.
  5. Blocked, with two findings, all in one answer. The lowest process pressure is 50 (in units of 1e-9 mbar); the valve range starts at 1e-7 mbar, which is 100 in these units. The differential pressure at opening is 45 mbar; the limit is 30 mbar.
  6. The validator returned two blocking findings in one answer. A check that reads one field at a time would pass most of this; it shows only when the choices in the quote are checked against each other.
  7. What this shows: for several limits at once, a rules-based CPQ can do this only with workarounds.
  8. Now the agent resubmits.
  9. The corrected request. It changes the lowest process pressure to 1 x 10^-7 mbar and the differential pressure at opening to 25 mbar.
  10. It calls the validator again.
  11. This time the validator clears it.
  12. Both earlier findings are cleared, and the validator's figure matches the quote.
  13. Two problems caught in one call, fixed in one pass, and a clean quote. That is the value of Predictika's validator: catching mistakes before they reach the customer. Now you can try the other scenarios yourself.